Subsea Rock Cutting (SRC) Tool
The Subsea Rock Cutting (SRC) tool estimates cutting production for dredging or mining equipment that mechanically cuts rock in a subsea environment. The program uses a finite difference model, which accurately simulates the cutting equipment’s three-dimensional teeth trajectories and their interaction with the rock face.
At the heart of SRC there is also a unique empirical rock cutting model that has been developed using decades of literature and physical and numerical modelling, and has been validated with field measurements.
SRC calculates the resultant force on equipment thus allowing the identification of all production limitations. For example, the production of a cutter suction dredger is usually limited by its cutter power. However, in rock, often the ladder weight, spud pole or side winch may also limit the production due to the resultant cutting force. To design high performance cutting equipment it is essential to calculate the resultant force reliably, so that any additional components added to the cutting equipment can counteract the resultant cutting force and achieve the production rates foreseen in feasibility studies.
Cutting rock is a complicated physical process and many physical cutting models exist that describe the cutting processes for various applications. With SRC, only the most significant rock properties are used as input parameters, which provides a more accurate production estimate.
The tool has already been developed by i2D and is ready for use. Any subsea cutting equipment can be modelled with SRC thanks to its generic setup and its use of advanced mathematics, elements which also provide SCR the flexibility to suit any subsea project or equipment. SRC estimates production rates reliably, thus transforming your production estimate into a reliable schedule or robust cost estimate.
Once the cutting equipment’s details and the rock’s properties are inputted into SRC, it can assist with:
- Estimating cutting production for any dredging or subsea mining equipment
- Designing dredging and subsea mining installations including cutter engine power, as well as designing components to counteract the resultant cutting force to achieve the lowest cost per cubic meter
- Designing cutting equipment that runs with minimal vibration and thus providing maximal production
- Providing detailed comprehensive insight into the production limitations of the cutting equipment
- Determining an optimal work methodology that provides a stable production level whilst minimising wear and tear on the teeth
- Estimating cutting production for Medium to Large Cutter Suction Dredgers (CSD), Trailer Suction Hopper Dredges (TSHD), equipped with drumcutters or ripper technology, Seafloor Production Tools (SPT), for subsea and deep-sea mining, or rock post-lay trenchers
- Benchmarking dredging or mining equipment’s rock cutting performance
Posts on SRC
Why develop an advanced Subsea Rock Cutting (SRC) tool?
Rock cutting production estimates are typically either based on experience or on the Specific Cutting Energy methodology. What if you don’t have any relevant experience? Would you have faith in the simplistic Specific Cutting Energy method available for rock cutting, considering that cutting hard rock always involves high capital investments and thus high stakes? […]